At a glance
- Hi-Melt delivers a controlled, clean melt that supports sandwich structure across service formats.
- The cheese acts like a light binder, helping layers stay aligned through prep, slicing, and service.
- Its mild, buttery taste complements other ingredients in the sandwich without dominating the flavour profile.
- Available in four slice thicknesses to suit different builds and price points.
Stacked sandwiches might look simple, but they’re one of the trickiest formats. More layers mean more weight, movement, and opportunities for the build to fall apart, especially during grilling, wrapping, or slicing for service. That’s why ingredient behaviour matters. If just one ingredient, particularly the cheese, doesn’t hold its place, it throws off the whole stack.
The Burger Cheese Hi-Melt slices solve this problem. With a slow-softening texture, clean edge, and multiple slice formats, Hi-Melt helps chefs build sandwiches that hold their shape, slice cleanly, and present consistently whether served hot, packed to go, or prepared for display.
Here’s why Hi-Melt stands out as the best cheese for stackable sandwiches.
Even, Controlled Melt Performance
Hi-Melt cheese slices deliver a slow, even melt that ensures every bite of the sandwich has a smooth, uniform texture without cold centres, clumps, or unmelted patches. The slices soften gradually under the grill or press heat, flowing just enough to coat fillings without dripping or collapsing.
This controlled behaviour creates a creamy, cohesive layer that blends seamlessly into proteins and bread. Whether working with thick-cut meats or layered vegetables, Hi-Melt cheese melts evenly across the build, so the cheese feels consistent and integrated from edge to edge.
Standard cheeses can overheat, split, or release oil too quickly, but Hi-Melt holds its structure. It melts to a glossy finish that looks polished and delivers a smooth, balanced bite every time.
Read More: The Science behind Meltability of our Hi-Melt Cheese
Supports Cohesion in Stacked Sandwiches
Melt alone isn’t enough for stacked sandwiches. They require internal cohesion. That’s where Hi-Melt earns its name. Its melt behaviour isn’t just aesthetic; it acts like a light adhesive. This property is particularly helpful for builds that include slippery or uneven layers, like sliced tomato, avocado, or grilled mushrooms, which often make layering difficult. Hi-Melt gives the stack a chance to settle evenly before slicing or wrapping.
The cheese gently interacts with the ingredients above and below, gripping without stringing or sliding. This keeps fillings like tomatoes, sauces, or proteins from pushing out of place under pressure.
This extra hold improves the presentation, bite quality, and consistency across service for tall sandwiches, especially in environments where speed, volume, or multi-site operations require replicable builds that don’t fall apart.
Prevents Grease Leaks and Soggy Bread
Soggy sandwiches are a common challenge. One reason they happen is that regular cheese weeps oil or water during heating, soaking into the bread and causing the entire structure to collapse.
Hi-Melt solves that problem as its moisture and fat content are formulated for clean performance. When melted, it doesn’t leak into the crumb or turn greasy. It softens just enough to bring ingredients together without saturating the surrounding bread.
This means sandwiches stay firmer, bread holds its integrity, and your stacked build delivers a cleaner bite from start to finish, whether served hot, wrapped to-go, or sliced for display.
Balanced Flavour for Any Build
Hi-Melt’s flavour is rich and buttery, similar in profile to a mild cheddar but balanced enough to play a supporting role.
Cheese must complement rather than dominate the flavour profile in sandwiches with cured meats, sauces, or layered vegetables. Hi-Melt does exactly that. It adds depth and creaminess without overwhelming other components, making it suitable for everything from classic ham to spiced chicken or plant-based stacks.
Its versatility allows chefs to use Hi-Melt across multiple sandwich builds without switching between different cheese varieties. This simplifies prep, saves fridge space, and supports consistency across the menu.
Read More: From Appetisers to Mains: Exploring the Versatility of Our Hi-Melt Cheese
Delivers Consistent Visual Appeal Across Service Formats
Visual appeal matters in stacked sandwiches, especially on digital menus and display cabinets. Hi-Melt cheese melts to a glossy, golden finish that photographs well and signals indulgence.
The even edges, uniform colour, and smooth flow make sandwiches look professionally built, even in high-volume commercial kitchens. Whether sliced down the middle, wrapped for grab-and-go, or plated for dine-in, sandwiches with Hi-Melt cheese show well across all service formats.
This consistent finish improves visual impact and signals care in prep, which is especially important for venues where food is photographed, boxed for catering, or delivered through third-party apps, where presentation is part of the experience.
Multiple Formats for Menu Flexibility
The Burger Cheese Hi-Melt is available in four slice-count formats—96, 120, 160, and 200 SKUs—each offering a different thickness to match your stack.
- 96-slice format: Thicker slices for feature cheese moments in gourmet melts or double-deck sandwiches
- 120 & 160-slice formats: Ideal for most standard sandwich builds, offering balanced melt and structure
- 200-slice format: Thinner slices for layered or light sandwiches, where cheese supports rather than dominates
These cheese slice formats allow chefs to choose the right thickness based on build height, cost targets, or flavour emphasis without changing the cheese’s performance. Smaller venues can fine-tune formats for efficiency, while larger brands can standardise slice sizes across menu tiers.
Stacked sandwiches demand more from every ingredient. Cheese can’t just taste good. It must deliver in every bite and every build, and that’s exactly what Hi-Melt does. With slice formats for any build, a stable melt that holds everything in place, and a flavour profile that supports the whole stack, the cheese helps kitchens deliver height, hold, and harmony in every sandwich.
For expert guidance and a consistent supply of high-quality cheese, feel free to reach out to the team behind The Burger Cheese in Melbourne by calling +61 3 9939 4000.
